Industry 4.0, machine monitoring system.
Get LEAN. Improve OEE. Improve profits.

Industry 4.0, machine monitoring
system.
Get LEAN. Improve OEE. Improve
profits.

LEANworx LAN

Machine monitoring through LAN sensor. Data from machine via factory LAN, to local server. Uses standard LAN sensor available globally. Works on Wired or WiFi LAN.

Industry 4.0 over LAN

CNC machine monitoring for Fanuc Focas, OPC-UA, MTConnect, Haas, Mitsubishi. Data from machine’s ethernet port to local LAN to cloud through internet gateway. Works on Wired or WiFi LAN. Can be Cloud or on-premise server.

Industry 4.0 over IOT

Industry 4.0 direct on IOT. Data goes from machine to IoT sensor to Cloud. Zero IT infrastructure required in shop. Machine monitoring in minutes.

Industry 4.0 with IIoT sensor and cloud computing

LEANworx - Users achievements

Stopped buying and adding more CNC machines
Improved OEE, abolished 3rd shift operations
Incentives paid to operators on their actual performance
Improved operator working ethics and punctuality
Improved on time deliveries, forecast shortages
Enforced systematic machine maintenance plans

Discover
Hidden
Profits

What is LEANworx Industry 4.0 ?

LEANworx is an Industry 4.0 based machine monitoring system that gives you data from your shop floor 24/7, improves your OEE and profitability dramatically. It tracks your machines’ activities, reports them to you wherever you are, whenever you want, on your mobile phone, tab or PC. Can interface to ERP with two-way data transfer.

Get going with Industry 4.0 in hours, at the cost of a cup of coffee per day per machine. For a variety of Industry 4.0 applications - machine monitoring for production quantity and OEE, revenue loss and gain, consumables usage and cost tracking, part traceability, scheduling, maintenance, purchase, quality, etc.

Machine monitoring 24x7

Track production, quality, downtimes, OEE
View reports on web, wherever you are
Plug and play - get going in 1 hour
Do-It-Yourself. No IT infrastructure
Get Industry 4.0 enabled economically, fast

Machine monitoring with OEE, downtime, rejection reports

Increase shop floor profits

Reduces machine downtime
Reduces production costs
Reduces part rejections
Reduces breakdown
Improves return on investment

Features

Web reports for LEAN, TPM, production, downtimes, rejections

Instant Reports

Reports and trends of machine downtime, OEE, rejections, maintenance, consumables usage

Alerts

SMS/Email alerts for immediate action on urgent problems, to specific decision makers

Operator Interface

Easy interface for operator to enter downtime reason, setup change, rejections

Monitoring via ethernet Fanuc Focas, Siemens OPC

Data Collection

Multiple options for getting Industry 4.0 enabled - IoT sensor to cloud, sensor to local LAN, via ethernet port on machine

Preventive maintenance, predictive maintenance, MTTA, MTBF, MTTR

Maintenance Tracking

Automatic maintenance ticketing and queing, breakdown alerts on SMS, autonomous maintenance scheduling, MTTA, MTTR, MTBF reports

Adminstration

Easy Do It Yourself configuration of users, shift timings, machines, parts, reports, SMS and email alerts

Reports

Reports for various levels of personnel in an organization – top management, middle management, quality, planning, shop supervisors, operators.

Hourly production, individual cycle and load/unload times
OEE, A, P, Q, TEEP
Machine downtimes
Revenue loss due to downtimes, rejections
Downtimes reasons, rejection resaons Pareto
Trends of OEE, downtimes, rejections, revenue loss
Consumables usage quantity and cost
Part traceability
Maintenance incidences, MTTA, MTTR, MTBF
Automatic sending of reports by email

Alerts

You get SMS and email alerts on abnormal conditions. You can specify which mobile numbers and email IDs get the alerts. Some examples:

Production target shortfall
Rejections too high
Abnormal machine downtime
Abnormal cycle time
Operator absent
Setup change

Data Capture

Data collection from CNCs, manual machines, PLC based - Fanuc, Siemens, Mitsubishi

Data Capture

IoT sensor, data on Cloud server

Sensor connected to machine collects data, sends it via IIoT to the Cloud, where LEANworx software collects the data, analyzes it and shows you reports. Requires no local IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables Industry 4.0 in hours.

LAN sensor, data on Cloud or local server

Sensor connected to machine collects data, sends it to LEANworx software on the Cloud or local server. Works on wired or wireless LAN.

Machine ethernet port, data on Cloud or local server

LEANworx software collects data through ethernet port on Industry 4.0 enabled machines, sends to Cloud or on-premise server. For CNC machine monitoring or machine monitoring through MTConnect, Fanuc Focas, Siemens, OPC, Haas, Mitsubishi.

Get any Machine Industry 4.0 enabled

Industry 4.0 for any machine

Machine monitoring for any machine:

Get any machine Industry 4.0 enabled - Robots, CNCs, SPMs, Electro-mechanical, Mechanical, Manual. All LEANwoks needs is simple digital signals. If the machine does not already have signals, you can retrofit it with switches or sensors that can give the signal.

Processes that LEANworx Industry 4.0 can handle:

Metal cutting, Sheet metal forming, CNC machines, Foundry-mould making machines, Foundry-core shooters, Forging machines, Pressure die casting, Plastic injection moulding, Food processing, Pharma, Packaging.

Support for variety of Industry 4.0 applications and use cases

Want to be a Reselling partner ?

INDUSTRY 4.0 is a sunrise business in manufacturing, and offers huge business opportunities. LEANworx is looking for Resellers and business partners in India and overseas. If you are in factory automation business or selling CNC machines, injection moulding machines or any shopfloor productivity improvement equipment, LEANworx can complement your business.