Machine monitoring system - Industry 4.0
Get LEAN. Improve OEE. Improve profits.

Machine monitoring system - Industry 4.0
system.
Get LEAN. Improve OEE. Improve
profits.

Reduce CAPEX on new machines

STOP late starting, early stopping in shifts

Improve night shift productivity

Get accurate production quantities

Get production data into ERP automatically

Reduce downtime due to machine breakdowns

Pay operators based on efficiency

What is LEANworx Industry 4.0 ?

LEANworx is a machine monitoring system that gives you data from your shop floor 24/7, improves your OEE and profitability dramatically. Production tracking data is at your fingertips wherever you are, whenever you want, on your mobile phone, tab or PC. Can interface to ERP with two-way data transfer.

Get going with Industry 4.0 in hours, at the cost of a cup of coffee per day per machine. For a variety of Industry 4.0 applications - production tracking, machine downtime tracking, OEE, revenue loss and gain, consumables usage tracking, CNC machine monitoring, maintenance, purchase, quality, etc.

LEANworx comes to you from a team of manufacturing engineers with deep experience on shop floors. We understand your production monitoring problems, and know how to fix them.

Machine monitoring 24x7

Production tracking, downtime tracking, quality, OEE
Quality, OEE
View reports on web, wherever you are
Plug and play - get going in 1 hour
Do-It-Yourself. No IT infrastructure
Get Industry 4.0 enabled economically, fast

Machine monitoring with OEE, downtime, rejection reports

Increase shop floor profits

Reduces machine downtime
Reduces production costs
Reduces part rejections
Reduces breakdown
Improves return on investment

Features

Web reports for LEAN, TPM, production, downtimes, rejections

Instant Reports

Reports and trends of machine downtime, OEE, rejections, maintenance, consumables usage

Alerts

Mobile/Email alerts for immediate action on urgent problems, to specific decision makers

Consumables tracking

Tracking and reporting of consumables usage - inserts, LPG, inert gases, energy, coolant, lube oil.

Monitoring via ethernet Fanuc Focas, Siemens OPC

Data Collection

Multiple options for getting Industry 4.0 enabled - IoT sensor to cloud, sensor to local LAN, via ethernet port on machine

Preventive maintenance, predictive maintenance, MTTA, MTBF, MTTR

Maintenance Tracking

Automatic maintenance ticketing and queing, breakdown alerts on mobile phone, autonomous maintenance scheduling, MTTA, MTTR, MTBF reports

Easy admin

Easy Do It Yourself configuration of users, shift timings, machines, parts, reports, mobile and email alerts

Reports

Reports for various levels of personnel in an organization – top management, middle management, quality, planning, shop supervisors, operators.

Hourly production, individual cycle and load/unload times
OEE, A, P, Q, TEEP
Machine downtimes
Revenue loss due to downtimes, rejections
Downtimes reasons, rejection resaons Pareto
Trends of OEE, downtimes, rejections, revenue loss
Consumables usage quantity and cost
Part traceability
Maintenance incidences, MTTA, MTTR, MTBF
Automatic sending of reports by email

Alerts

You get mobile and email alerts on abnormal conditions. Examples:

Production target shortfall
Abnormal rejections
Abnormal machine downtime
Machine breakdown
Operator absent
Setup change

Data Capture

Data collection from CNCs, manual machines, PLC based - Fanuc, Siemens, Mitsubishi

Data Capture

IoT sensor, data on Cloud server

Sensor connected to machine collects data, sends it via IIoT to the Cloud, where LEANworx machine monitoring software analyzes it and shows you reports. Requires no local IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables Industry 4.0 in minutes.

LAN sensor, data on Cloud or local server

Sensor connected to machine collects data, sends it to LEANworx machine monitoring software on Cloud. Works on wired or wireless LAN.

Machine ethernet port, data on Cloud or local server

LEANworx collects data through ethernet ports on Industry 4.0 enabled machines, sends it to Cloud. LEANworx works with Siemens, Fanuc, Mazak, Haas, Mitsubishi, Okuma, etc. Support Fanuc Focas, MTConnect, OPC/UA, MQTT and other industry standard protocols

Get any Machine Industry 4.0 enabled

Industry 4.0 for any machine

Machine monitoring for any machine:

Get any machine Industry 4.0 enabled - Robots, CNC turning centers, CNC machining centers, SPMs, Electro-mechanical, Mechanical, Manual. All LEANworx needs is simple digital signals. If the machine does not already have signals, you can retrofit it with switches or sensors that can give the signal.

Processes that LEANworx Industry 4.0 can handle:

Metal cutting, Sheet metal forming, Foundry-mould making machines, Foundry-core shooters, Forging machines, Pressure die casting, Plastic injection moulding, etc.

Support for variety of Industry 4.0 applications and use cases

Want to be a Reselling partner ?

INDUSTRY 4.0 is a sunrise business in manufacturing, and offers huge business opportunities. LEANworx is looking for Resellers and business partners in India and overseas. If you are in factory automation business or selling CNC machines, injection moulding machines or any shopfloor productivity improvement equipment, LEANworx can complement your business.