Industry 4.0, machine monitoring system.
Get LEAN. Improve OEE. Improve profits.

Industry 4.0, machine monitoring
system.
Get LEAN. Improve OEE. Improve
profits.

LEANworx LAN

Machine monitoring through LAN sensor. Data from machine via factory LAN, to local server. Uses standard LAN sensor available globally. Works on Wired or WiFi LAN.

LEANworx Connect

CNC machine monitoring for Fanuc Focas / OPC-UA / MTConnect. IoT Gateway, data from machine’s ethernet port to cloud. Works on Wired or WiFi LAN. Cloud or local server on-premise.

LEANworx Cloud

Machine monitoring on Industry 4.0. Data goes from machine to IoT sensor to Cloud. Zero IT infrastructure required in shop. Industry 4.0 India.

Industry 4.0 with IIoT sensor and cloud computing

LEANworx - Users achievements

Stopped buying and adding more CNC machines
Abolished 3rd shift operations
Incentives paid to operators based on their actual performance
Improved operator working ethics and punctuality
Improved on time deliveries, forecast shortages
Enforced systematic machine maintenance plans

Discover
Hidden
Profits

What is LEANworx?

LEANworx is an Industry 4.0 based machine monitoring system that gives you 24/7 visibility into your shop floor, improves your OEE and profitability dramatically. It tracks your machines’ activities, reports them to you wherever you are, whenever you want, on your mobile phone, tab or PC. Can transfer data to/from your ERP.

Get going with Industry 4.0 in hours, at the cost of a cup of coffee per day per machine. For a variety of Industry 4.0 applications - production quantity and OEE monitoring, revenue loss and gain, consumables usage tracking, part traceability, logistics, predictive maintenance, preventive maintenance, purchase, quality.

Machine monitoring 24x7

Track production, quality, downtimes, OEE
View reports on web, wherever you are
Plug and play - get going in 1 hour
Completely Do-It-Yourself. No IT infra needed
Get Industry 4.0 enabled economically, fast

Machine monitoring with OEE, downtime, rejection reports

Increase shop floor profits

Reduces machine downtime
Reduces production costs
Reduces part rejections
Reduces breakdown
Improves return on investment

Features

Web reports for LEAN, TPM, production, downtimes, rejections

Instant Reports

Reports and trends of machine downtime, OEE, rejections, maintenance, consumables usage

Alerts

SMS/Email alerts, for immediate action on urgent problems, to specific decision makers

Operator Interface

Easy interface for operator to enter downtime reason, setup change, rejections

Monitoring via ethernet Fanuc Focas, Siemens OPC

Data Collection

Multiple options for connecting to machine - IIoT sensor to cloud, sensor to local LAN, via ethernet

Preventive maintenance, predictive maintenance, MTTA, MTBF, MTTR

Maintenance Tracking

MTTA, MTTR, MTBF, condition monitoring, alerts for predictive maintenance and preventive maintenance

Adminstration

Easy Do It Yourself configuration of users, shift timings, machines, parts, reports, alerts

Reports

Reports for various levels of personnel in an organization – top management, middle management, quality, planning, shop supervisors, operators.

Hourly production, individual cycle and load/unload times
OEE, A, P, Q
Machine downtimes
Revenue loss due to downtimes, rejections
Downtimes reasons Pareto
Trends of OEE, downtimes, rejections, revenue loss
Consumables usage quantity and cost
Part traceability
Maintenance incidences, MTTA, MTTR, MTBF
Schedule automatic emails of reports

Alerts

You get SMS and email alerts on abnormal conditions. You can specify which mobile numbers and email IDs get the alerts. Some examples:

Production target shortfall
Rejections too high
Abnormal machine downtime
Abnormal cycle time
Operator absent
Setup change

Data Capture

Data collection from CNCs, manual machines, PLC based - Fanuc, Siemens, Mitsubishi

Data Capture

IoT sensor, data on Cloud server

Sensor connected to machine collects data, sends it via IIoT to the Cloud, where LEANworx software collects the data, analyzes it and shows you reports. Requires NO local IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables Industry 4.0 in hours.

LAN sensor, data on Cloud or local server

Sensor connected to machine collects data, sends it to LEANworx software on the Cloud or local server. Works on wired or wireless LAN.

Machine ethernet port, data on Cloud or local server

LEANworx software collects data through ethernet port, sends it to Cloud or local server. Works on wired or wireless LAN. For CNC machine monitoring or machine monitoring through MTConnect, Fanuc Focas, Siemens, OPC, Haas and Mitsubishi, etc.

Get any Machine Industry 4.0 enabled

Machine monitoring for any machine:

Get any machine Industry 4.0 enabled - Robots, CNCs, SPMs, Electro-mechanical, Mechanical, Manual. All LEANwoks needs is simple digital signals. If the machine does not already have signals, you can retrofit it with switches or sensors that can give the signal.

Examples of processes that LEANworx can handle:

Metal cutting, Sheet metal forming, CNC machine monitoring, Foundry-mould making machines, Foundry-core shooters, Forging machines, Pressure die casting, Plastic injection moulding, Food processing, Pharma, Packaging.

Support for variety of Industry 4.0 applications and use cases

Reseller

INDUSTRY 4.0 is a sunrise business in manufacturing, it offers huge business opportunities. LEANworx is looking for Resellers and business partners in India and overseas. If you are in factory automation business or selling CNC machines or injection moulding machines or any other shopfloor productivity improvement equipment, LEANworx can complement your business.