LEANworx - Users achievements
- Stopped buying and adding more CNC machines
- Abolished 3rd shift operations
- Incentives paid to operators based on their actual performance
- Improved operator working ethics and punctuality
- Improved on time deliveries, forecast shortages
- Enforced systematic machine maintenance plans
What is LEANworx?
LEANworx is an Industry 4.0 based machine monitoring system that gives you 24/7 visibility into your shop floor, improves your OEE and profitability dramatically. It tracks your machines’ activities, reports them to you wherever you are, whenever you want, on your mobile phone, tab or PC. Can transfer data to/from your ERP.
Get going with Industry 4.0 in hours, at the cost of a cup of coffee per day per machine. For a variety of Industry 4.0 applications - production quantity and OEE monitoring, revenue loss and gain, consumables usage tracking, part traceability, logistics, predictive maintenance, preventive maintenance, purchase, quality.
Machine monitoring 24x7
- Track production, quality, downtimes, OEE
- View reports on web, wherever you are
- Plug and play - get going in 1 hour
- Completely Do-It-Yourself. No IT infra needed
- Get Industry 4.0 enabled economically, fast
Increase shop floor profits
- Reduces machine downtime
- Reduces production costs
- Reduces part rejections
- Reduces breakdown
- Improves return on investment
Instant ReportsReports and trends of machine downtime, OEE, rejections, maintenance, consumables usage
AlertsSMS/Email alerts, for immediate action on urgent problems, to specific decision makers
Operator InterfaceEasy interface for operator to enter downtime reason, setup change, rejections
Data CollectionMultiple options for connecting to machine - IIoT sensor to cloud, sensor to local LAN, via ethernet
Maintenance TrackingMTTA, MTTR, MTBF, condition monitoring, alerts for predictive maintenance and preventive maintenance
AdminstrationEasy Do It Yourself configuration of users, shift timings, machines, parts, reports, alerts
ReportsReports for various levels of personnel in an organization – top management, middle management, quality, planning, shop supervisors, operators.
- Hourly production, individual cycle and load/unload times
- OEE, A, P, Q
- Machine downtimes
- Revenue loss due to downtimes, rejections
- Downtimes reasons Pareto
- Trends of OEE, downtimes, rejections, revenue loss
- Consumables usage quantity and cost
- Part traceability
- Maintenance incidences, MTTA, MTTR, MTBF
- Schedule automatic emails of reports
AlertsYou get SMS and email alerts on abnormal conditions. You can specify which mobile numbers and email IDs get the alerts. Some examples:
- Production target shortfall
- Rejections too high
- Abnormal machine downtime
- Abnormal cycle time
- Operator absent
- Setup change
IoT sensor, data on Cloud serverSensor connected to machine collects data, sends it via IIoT to the Cloud, where LEANworx software collects the data, analyzes it and shows you reports. Requires NO local IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables Industry 4.0 in hours.
LAN sensor, data on Cloud or local serverSensor connected to machine collects data, sends it to LEANworx software on the Cloud or local server. Works on wired or wireless LAN.
Machine ethernet port, data on Cloud or local serverLEANworx software collects data through ethernet port, sends it to Cloud or local server. Works on wired or wireless LAN. For CNC machine monitoring or machine monitoring through MTConnect, Fanuc Focas, Siemens, OPC, Haas and Mitsubishi, etc.
Get any Machine Industry 4.0 enabled
Get any Machine Industry 4.0 enabled
Machine monitoring for any machine:Get any machine Industry 4.0 enabled - Robots, CNCs, SPMs, Electro-mechanical, Mechanical, Manual. All LEANwoks needs is simple digital signals. If the machine does not already have signals, you can retrofit it with switches or sensors that can give the signal.
Examples of processes that LEANworx can handle:Metal cutting, Sheet metal forming, CNC machine monitoring, Foundry-mould making machines, Foundry-core shooters, Forging machines, Pressure die casting, Plastic injection moulding, Food processing, Pharma, Packaging.
ResellerINDUSTRY 4.0 is a sunrise business in manufacturing, it offers huge business opportunities. LEANworx is looking for Resellers and business partners in India and overseas. If you are in factory automation business or selling CNC machines or injection moulding machines or any other shopfloor productivity improvement equipment, LEANworx can complement your business.
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