LEANworx - Users achievements
- Stopped buying and adding more CNC machines
- Improved OEE, abolished 3rd shift operations
- Incentives paid to operators on their actual performance
- Improved operator working ethics and punctuality
- Improved on time deliveries, forecast shortages
- Enforced systematic machine maintenance plans
What is LEANworx Industry 4.0 ?
LEANworx is an Industry 4.0 based machine monitoring system that gives you data from your shop floor 24/7, improves your OEE and profitability dramatically. It tracks your machines’ activities, reports them to you wherever you are, whenever you want, on your mobile phone, tab or PC. Can interface to ERP with two-way data transfer.
Get going with Industry 4.0 in hours, at the cost of a cup of coffee per day per machine. For a variety of Industry 4.0 applications - machine monitoring for production quantity and OEE, revenue loss and gain, consumables usage and cost tracking, part traceability, scheduling, maintenance, purchase, quality, etc.
Machine monitoring 24x7
- Track production, quality, downtimes, OEE
- View reports on web, wherever you are
- Plug and play - get going in 1 hour
- Do-It-Yourself. No IT infrastructure
- Get Industry 4.0 enabled economically, fast
Increase shop floor profits
- Reduces machine downtime
- Reduces production costs
- Reduces part rejections
- Reduces breakdown
- Improves return on investment
Instant ReportsReports and trends of machine downtime, OEE, rejections, maintenance, consumables usage
AlertsSMS/Email alerts for immediate action on urgent problems, to specific decision makers
Operator InterfaceEasy interface for operator to enter downtime reason, setup change, rejections
Data CollectionMultiple options for getting Industry 4.0 enabled - IoT sensor to cloud, sensor to local LAN, via ethernet port on machine
Maintenance TrackingAutomatic maintenance ticketing and queing, breakdown alerts on SMS, autonomous maintenance scheduling, MTTA, MTTR, MTBF reports
AdminstrationEasy Do It Yourself configuration of users, shift timings, machines, parts, reports, SMS and email alerts
ReportsReports for various levels of personnel in an organization – top management, middle management, quality, planning, shop supervisors, operators.
- Hourly production, individual cycle and load/unload times
- OEE, A, P, Q, TEEP
- Machine downtimes
- Revenue loss due to downtimes, rejections
- Downtimes reasons, rejection resaons Pareto
- Trends of OEE, downtimes, rejections, revenue loss
- Consumables usage quantity and cost
- Part traceability
- Maintenance incidences, MTTA, MTTR, MTBF
- Automatic sending of reports by email
AlertsYou get SMS and email alerts on abnormal conditions. You can specify which mobile numbers and email IDs get the alerts. Some examples:
- Production target shortfall
- Rejections too high
- Abnormal machine downtime
- Abnormal cycle time
- Operator absent
- Setup change
IoT sensor, data on Cloud serverSensor connected to machine collects data, sends it via IIoT to the Cloud, where LEANworx software collects the data, analyzes it and shows you reports. Requires no local IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables Industry 4.0 in hours.
LAN sensor, data on Cloud or local serverSensor connected to machine collects data, sends it to LEANworx software on the Cloud or local server. Works on wired or wireless LAN.
Machine ethernet port, data on Cloud or local serverLEANworx software collects data through ethernet port on Industry 4.0 enabled machines, sends to Cloud or on-premise server. For CNC machine monitoring or machine monitoring through MTConnect, Fanuc Focas, Siemens, OPC, Haas, Mitsubishi.
Get any Machine Industry 4.0 enabled
Industry 4.0 for any machine
Machine monitoring for any machine:Get any machine Industry 4.0 enabled - Robots, CNCs, SPMs, Electro-mechanical, Mechanical, Manual. All LEANwoks needs is simple digital signals. If the machine does not already have signals, you can retrofit it with switches or sensors that can give the signal.
Processes that LEANworx Industry 4.0 can handle:Metal cutting, Sheet metal forming, CNC machines, Foundry-mould making machines, Foundry-core shooters, Forging machines, Pressure die casting, Plastic injection moulding, Food processing, Pharma, Packaging.
Want to be a Reselling partner ?INDUSTRY 4.0 is a sunrise business in manufacturing, and offers huge business opportunities. LEANworx is looking for Resellers and business partners in India and overseas. If you are in factory automation business or selling CNC machines, injection moulding machines or any shopfloor productivity improvement equipment, LEANworx can complement your business.
Write to us
less than a cup of coffee. CONTACT US