Solutions
Leanworx Industry 4.0 machine monitoring system gives you data from your machines 24/7, enables you to improve manufacturing pofits by reducing waste of machine capacity, and improving OEE. It gets accurate and timely data from your machines to your computer network, and shows you information that you can act upon. It also has interfaces to all your other software and hardware like ERP, logistics, etc. to give them accurate and instant data.
Supports Any Machine
Use Cases
Leanworx currently works in a variety of manufacturing industries:Automobile parts,Aerospace parts,Pumps,Farm equipment and off-road vehicles,Gear manufacturing,Springs manufacturing,Foundry,Forgeplant,Plastic,injection,moulding,Packaging.
Case study 1: Auto parts maker - downtime at shift change eliminated (14% of available time)
Before Leanworx
After Leanworx
After CNC monitoring was started, the downtime dropped by about 25 % on its own, without any action, 2 days after LEANwox was connected to all machines. In 3 weeks the downtime reduced to less than 5 minutes per shift. Production quantities increased proportionately, by 12 %.
Case study 2: Auto parts maker - OEE improved 23% in 5 months
After Leanworx
After LEANworx production monitoring system was installed, OEE improved by up to 23 % on some CNC machines, 15 % on foundry machines. Result: higher profits because of higher production quantities with the same number of machines, lower cost of production per part, lower rejections, reduced raw material cost.
Case study 3: Profits improved by paying operator incentives from production monitoring
After Leanworx
Operators are paid incentives based on production quantities and production efficiency from automatic production monitoring. OEE improved by 19 % in 3 months. Savings: Rs. 38,000 per machine per month. Operators resigning reduced by 42 % in 3 months.
Case study 4: Manufacturer of tractor parts postponed buying new machines by 2 years
After Leanworx
Postponed buying 18 machines costing Rs. 5.6 Cr., by 2 years. Even though orders were increasing by 15 % a year.
Downtime was reduced to 22 % in just 5 months, and then dropped further over 2 years.
Case study 5: Aerospace parts manufacturer stopped working 3rd shift
After Leanworx
Firm shut down 3rd shift working by doing the same number of parts in 2 shifts. Spindle is running 64% of the time.
This happened in 7 months.
Case study 6: Pumps manufacturer - simple fix resulted in BIG profits
After Leanworx
After the downtime tracking software was installed, downtime for this particular reason reduced to zero, for all 8 machines. Effectively, eliminating a 1 hour downtime every day means they got a capacity increase of about 4 % with the same capital investment.
Case study 7: Springs maker knows production quantity, that was earlier unknown
After Leanworx
The actual number of parts made are tracked. Over-production and under-production have been eliminated, leading to lower inventory costs, better scheduling, improvement in profitability.
QUICK LINKS
- Industry 4.0
- Data Collection Software
- Oee Monitoring Software
- Cloud-Based Monitoring Software
- Machine downtime monitoring
- Real Time Oee Monitoring System
SOCIAL
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Leanworx Technologies Pvt Ltd
INDIA
- 264/75, 36th Cross Road, 8th Block, Jayanagar, Bengaluru - 560070, Karnataka, India Cell: +91 99455 15236 sales@leanworxcloud.co
USA
- 25 Catherine Drive, Rocky Hill, CT 06067, USA Cell: +1 9497357125 d.chakki@leanworxcloud.com
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