Leanworx Industry 4.0 machine monitoring system gives you data from your machines 24/7, enables you to improve manufacturing pofits by reducing waste of machine capacity, and improving OEE. It gets accurate and timely data from your machines to your computer network, and shows you information that you can act upon. It also has interfaces to all your other software and hardware like ERP, logistics, etc. to give them accurate and instant data.

We have experience in a wide variety of manufacturing industries, and bring all our extensive experience to the table to improve your profits. We help you deploy Leanworx Industry 4.0 system, get the benefits from it, and guide you through the culture change required to spread it through your organization. Our team of manufacturing and data analytics specialists work with you to do this. Our extremely high level of innovation ensures that Leanworx is aleays a few steps ahead of your requirement.
Leanworx supports a variety of processes and machines. It enables you to improve capacity utilization, OEE and profits by highlighting capacity waste in your shop floor in multiple as current dashboards, historical reports and alerts on mobile phones for immediate action. It does this for OEE, downtimes, quality, maintenance, consumables usage, energy consumption and operator efficiency.
Leanworx can connect to and monitor machines in numerous ways: To CNC machines via ethernet, on protocols like MTConnect, OPC-UA, or Fanuc Focas and other proprietary protocols. Data goes through broadband to Leanworx Cloud server. To CNC machines via relays in the electrical panel, using Leanworx IoT tracker direct to Leanworx Cloud server, with no IT infrastructure required. To PLC based machines via ethernet, on Modbus protocol. To electro-mechanical or manual machines via signals from inexpensive retrofitted sensors.

Supports Any Machine

Use Cases

Leanworx currently works in a  variety of manufacturing industries:Automobile parts,Aerospace parts,Pumps,Farm equipment and off-road vehicles,Gear manufacturing,Springs manufacturing,Foundry,Forgeplant,Plastic,injection,moulding,Packaging.


Case study 1: Auto parts maker - downtime at shift change eliminated (14% of available time)

Case study 2: Auto parts maker - OEE improved 23% in 5 months

After Leanworx

After LEANworx production monitoring system was installed, OEE improved by up to 23 % on some CNC machines, 15 % on foundry machines. Result: higher profits because of higher production quantities with the same number of machines, lower cost of production per part, lower rejections, reduced raw material cost.

Case study 3: Profits improved by paying operator incentives from production monitoring

After Leanworx

Operators are paid incentives based on production quantities and production efficiency from automatic production monitoring. OEE improved by 19 % in 3 months. Savings: Rs. 38,000 per machine per month. Operators resigning reduced by 42 % in 3 months.

Case study 4: Manufacturer of tractor parts postponed buying new machines by 2 years

After Leanworx

Postponed buying 18 machines costing Rs. 5.6 Cr., by 2 years. Even though orders were increasing by 15 % a year.
Downtime was reduced to 22 % in just 5 months, and then dropped further over 2 years.

Case study 5: Aerospace parts manufacturer stopped working 3rd shift

After Leanworx

Firm shut down 3rd shift working by doing the same number of parts in 2 shifts. Spindle is running 64% of the time.
This happened in 7 months.

Savings: Rs. 14 Lakhs per month. Reduction in personnel, power bill, canteen facilities, etc. in night shift.

Case study 6: Pumps manufacturer - simple fix resulted in BIG profits

After Leanworx

After the downtime tracking software was installed, downtime for this particular reason reduced to zero, for all 8 machines. Effectively, eliminating a 1 hour downtime every day means they got a capacity increase of about 4 % with the same capital investment.

Case study 7: Springs maker knows production quantity, that was earlier unknown



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